RePallet Co.Denver · Circular by design
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Service · Buying

Buy used pallets that were actually inspected

Grade A and Grade B stock in fifteen footprints, pulled from a four-acre yard in north-east Denver. Every pallet is hand-graded against a written standard before it goes on your trailer.

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RePallet Co. sells graded used wooden pallets from 4890 Geneva St in Denver, in quantities from 25 units to full 53' truckloads. The core stock is 48" x 40" GMA in Grade A (#1) and Grade B (#2), alongside Euro/EPAL, block pallets, 36" and 48" squares, half pallets and odd sizes.

Typical Denver-metro pricing runs roughly $8.50–$13.50 for Grade A 48x40 and $5.50–$9.00 for Grade B, before freight. Orders confirmed before 11 AM Mountain Time can usually be pulled and banded the same day for next-day collection.

What we hold, and what it costs

Stacks of used wooden pallets reaching to the roof inside a warehouse, with sorted 48x40 GMA pallets in the foreground
Graded stock on the pick line at 4890 Geneva St. Roughly six in every ten units that leave the yard are 48" x 40" GMA.

A recycled pallet is not a commodity in the way a pallet broker's price list implies. Two loads of "48x40 Grade A" can differ by four dollars a unit depending on species, how many boards were replaced, whether the stringers are original and how recently the wood was outdoors. We publish ranges rather than fixed prices because the yard's inventory turns over weekly — but the ranges below are honest, and the quote you receive will sit inside them.

Indicative Denver-metro pricing, ex-yard, before freight. Confirmed in writing on every quote.
FootprintGradeTypical priceUsual availability
48" x 40" GMA stringerGrade A (#1)$8.50 – $13.50In stock most weeks, 500+ units
48" x 40" GMA stringerGrade B (#2)$5.50 – $9.00In stock, high volume
48" x 40" GMA stringerGrade C / core$2.75 – $5.00Sold for repair or dismantling
Euro pallet (EPAL 1200x800)Grade A / B$16.00 – $26.00Limited, ask before you plan
48" x 40" block (non-pooled)Grade A$14.00 – $22.00Intermittent
36" x 36" keg squareGrade A$9.00 – $14.00Seasonal, strongest in spring
48" x 48" drum squareGrade A$11.00 – $17.00Regular
Half pallet 48x20 (built new)New from reclaimed$12.50 – $18.00Built to order, 5–10 days
What moves the number: quantity, grade, how far the trailer drives, whether you need banding or wrapping, and how quickly you need it. A 1,000-unit order collected from the yard on a flexible date is the cheapest pallet you will ever buy from us. A 40-unit order delivered tomorrow is the most expensive.

How our grades are defined

Every yard in the country uses the words "A" and "B", and almost none of them mean the same thing. Ours are written down, photographed and attached to your order acknowledgement so there is nothing to argue about on the dock.

01

Grade A (#1)

All original stringers, no plugs or companion stringers. Both decks complete. No more than two replaced deck boards. Clean, dry, no staining, no protruding fasteners. Suitable for automated handling and rack storage.

02

Grade B (#2)

Structurally sound with repairs visible: plugged or companion stringers permitted, up to four replaced deck boards, minor staining acceptable. Fine for floor stacking and general shipping, not for high-speed conveyors.

03

Grade C / core

Serviceable lumber, not a serviceable pallet. Broken stringers, missing lead boards or heavy wear. Sold to repair shops and to customers who only need a one-way dunnage pallet.

If a delivered load misses the grade you were quoted, tell us within two business days. We swap it or credit it — we do not negotiate about it. That policy exists because the alternative, arguing over photographs, costs everyone more than the pallets are worth. Read the full standard in pallet grades explained.

Buying by the truckload

A standard 53' dry van holds roughly 560 to 620 48x40 pallets stacked in columns of 14 to 15, depending on deck thickness and whether you want them banded. A flatbed carries fewer but loads and unloads faster with a forklift on either end. For most Front Range customers the economics tip toward truckload buying somewhere around the 400-unit mark.

  1. 1

    Confirm the spec

    Footprint, grade, banding, wrapping, and whether mixed species is acceptable.

  2. 2

    Reserve the stock

    We tag the lot in the yard so it is not sold out from under your order.

  3. 3

    Book the trailer

    Ours or yours. We load flatbeds, dry vans, curtain-sides and drop trailers.

  4. 4

    Load and photograph

    Every truckload is photographed before the doors close. The photos go with the paperwork.

  5. 5

    Passport the batch

    You receive an RPC batch reference you can quote in your own reporting.

For recurring volume we will hold stock against a rolling forecast rather than making you order load by load. That is what a pallet management programme is for.

Why buy recycled rather than new

The financial case is obvious — a Grade A recycled 48x40 lands at roughly half the cost of a new one. The less obvious case is availability. Recycled stock does not depend on a lumber mill's order book, and in the 2021 lumber spike our customers kept shipping while new-pallet buyers waited eleven weeks.

~50%Cost of an equivalent new pallet
4.8 kgCO₂e avoided per pallet reused
23 bfLumber not cut, per pallet
7Average lives per core, with repair

If you want the arithmetic behind those figures, it is all laid out on our carbon methodology page — including the assumptions we think are weakest.

Ordering: the practical detail

Most of what slows an order down is missing information rather than missing stock. This is everything our yard managers need, in the order they need it.

Order checklist. Anything you cannot answer, say so — we would rather assume out loud than guess quietly.
ItemWhy it mattersIf you don't know
Footprint and orientation48x40 and 40x48 behave differently on conveyors and in rackingSend a photo with a tape measure
GradeSets the price and whether the load can be rackedTell us where the pallets go and we will specify
QuantityDrives the volume tier; steps at 250, 500 and truckloadGive a monthly figure and we quote both
Delivery or collectionFreight is 10 – 30% of the delivered priceWe quote both and you choose
Banding$0.30 – $0.60 per unit; speeds up receivingDefault is banded in lots of 20
Delivery windowSame-day pulls carry a premiumA week of notice is worth 5 – 8%
Dock and accessDecides the trailer we sendDescribe the dock in plain words
Purchase order referenceGoes on the acknowledgement and the invoiceWe can invoice without one

What arrives with the load

  • Order acknowledgement with the grade standard attached, before anything is loaded.
  • Photographs of the actual trailer taken before the doors closed.
  • A weighbridge ticket tying the load to a verified weight.
  • An RPC batch reference you can look up on the Pallet Passport page.
  • A delivery note stating footprint, grade, count and banding.

Volume economics, worked through

The single biggest lever on a pallet invoice is quantity, and the steps are not linear. Below are real blended figures from our own order book for 48" x 40" Grade A, collected from the yard.

Indicative per-unit pricing by order size. Delivered pricing adds the freight component.
Order sizePer unitvs. 25 unitsNotes
25 – 99$13.50—Yard collection only
100 – 249$12.10−10%Delivery becomes practical
250 – 499$11.20−17%First real volume step
500 – 999$10.40−23%Banding included
1,000 – 2,499$9.70−28%Dedicated trailer
Truckload (≈560 – 620)$9.60−29%Best cost per unit at a single drop
Standing programme$9.20−32%Requires a forecast
The classic mistake: ordering 480 units to stay under a budget line when 500 unlocks a lower rate and a lower total. Ask where the next step is — we will always tell you, even when it means a smaller invoice.

Truckload arithmetic

A 53' dry van holds roughly 560 to 620 48x40 pallets stacked in columns of 14 to 15. A 48' flatbed carries 440 to 520 banded but loads and unloads faster with a forklift at both ends. For most Front Range customers the economics tip toward truckload buying somewhere around the 400-unit mark, and decisively above 600.

Below that, the question is whether you can pair the delivery with a core collection. A paired run typically removes a third of the freight component, and it is invisible to customers who never mention that they also generate pallets.

Mistakes we watch customers make

None of these are stupid. All of them are common, and all of them cost real money.

  1. Buying Grade A for a warehouse floor. More than half the over-specification we see. On 2,000 pallets a year it is roughly $7,000.
  2. Not stating the orientation. A 48x40 and a 40x48 contain identical lumber and behave completely differently on a conveyor.
  3. Ordering just under a volume step. 480 units instead of 500 frequently costs more in total.
  4. Ignoring the freight line. It is 10 to 30% of the delivered price and it is the most controllable part of the number.
  5. Never mentioning that cores accumulate. A paired run cuts the freight leg in half and most customers never bring it up.
  6. Specifying racking without checking beam spacing. Racking load is a property of your rack, not of the pallet alone.
  7. Assuming stock is infinite. Recycled supply is a function of what came into the yard, not of what a mill can produce.

If you want a second opinion on your own specification, send it over. We will tell you what we would change, including the changes that reduce our invoice.

Questions people actually ask

What is the minimum order?
Twenty-five units for a yard collection. For delivery inside the Denver metro the practical minimum is around 100 units, because below that the freight dominates the price. There is no maximum — we have loaded twelve trailers in a week for a single customer.
Can I inspect a load before I buy it?
Yes, and we encourage it for first orders. Come to 4890 Geneva St during yard hours and we will pull a representative stack. For remote customers we send photographs of the actual lot, not stock images.
Do you sell heat-treated pallets?
We do, for export shipments that need ISPM 15 compliance. Heat treatment is arranged per order rather than held as stock, so allow three to five extra working days. See heat treating & ISPM 15.
Are your pallets suitable for food handling?
Our Grade A stock is dry, clean and free of visible contamination, which satisfies most secondary food packaging uses. For direct food contact or pharmaceutical work, talk to us about plastic pallets or new heat-treated wood instead — we would rather send you to the right product than sell you the wrong one.
Do you deliver outside Colorado?
Regularly, for truckload quantities. Wyoming, western Nebraska, New Mexico and Utah are routine. Smaller quantities outside the Front Range rarely make freight sense, and we will tell you so.
Can I mix grades and footprints in one order?
Yes, and it is common. We band and label by footprint and grade so your receiving team is not sorting on the dock. Mixed orders do not carry a surcharge.
What happens if you are short on the day?
You hear about it the moment we know, not on the delivery date. Depending on the shortfall we will offer a partial delivery, a substitute grade at the lower price, or a revised date — your choice, in writing.
Do you hold stock against a standing order?
For programme customers, yes: we ring-fence inventory against an agreed forecast. For spot orders, stock is allocated when the order is confirmed, not when the quotation is issued.
Is there a surcharge for banding or wrapping?
Banding is $0.30 to $0.60 per unit depending on lot size and material, and it is included above 500 units. Shrink wrap for weather-exposed flatbed runs is quoted per load.
Can I return pallets I do not need?
We will buy them back at the prevailing core rate, which will be below what you paid — that is the nature of a used-goods market rather than a restocking policy. Better to order to a forecast.

Let's keep your pallets in the loop

Whether you have 40 broken cores behind the dock or need 4,000 Grade A pallets a month, the conversation starts the same way.