RePallet Co.Denver · Circular by design
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Product · Reclaimed

What a pallet becomes when it stops being a pallet

De-nailed deck boards, trimmed runners, kindling and colored landscape mulch — the last three stops in a wooden pallet's life, and none of them is a landfill.

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RePallet Co. sells reclaimed pallet lumber — de-nailed deck boards, stringers and runners — plus ground landscape mulch, playground fibre and animal bedding from its Denver yard.

Boards are sold by the bundle and sorted by length; mulch is sold by the cubic yard, loaded or delivered. Everything here came out of a pallet that could not be repaired.

Lumber grades we recover

Reclaimed lumber, sorted at the dismantling line. Dimensions are nominal and vary board to board.
ProductTypical dimensionsSold asCommon uses
Deck boards, long40" x 5.5" x 0.6"Bundles of 50Cladding, furniture, shelving
Deck boards, short22" – 34"Bundles of 75Crafts, crate sides, small builds
Stringers / runners48" x 3.5" x 1.5"Bundles of 25Landscape edging, framing, crate runners
Block components4" x 4" x 3.5"Loose by weightSpacers, dunnage, craft
Mixed short stockUnder 20"Loose by weightKindling, smoker wood, craft
Landscape mulchGround, screenedCubic yardBeds, paths, weed suppression
Playground fibreGround, screened, fines removedCubic yardPlay surfaces
Animal beddingFine ground, dust-extractedCubic yard or baleStables, kennels
De-nailed means de-nailed. Every board sold as lumber goes through a metal detector after de-nailing. It is not a courtesy — a single missed nail destroys a planer blade, and we would rather find it than you.

The character question

Reclaimed pallet wood is not reclaimed barn wood, and anyone selling it as such is selling you a story. Pallet lumber is young, mixed-species, nail-marked and often stencilled. That is exactly why people want it — but it means you should plan for variability rather than be surprised by it.

  • Expect mixed species in a bundle. Oak next to poplar next to gum. Staining will differ; that is the look.
  • Nail holes are permanent. They can be filled, but they cannot be removed. Design with them.
  • Thickness varies by up to 3 mm within a bundle. Plane if you need consistency, and buy 15% extra.
  • Moisture content is ambient. Let it acclimatise indoors for two weeks before building furniture.
  • Some boards carry stencils and heat-treatment stamps. Many customers consider these a feature.

For the mulch side of the business, including dye options and coverage arithmetic, see colored mulch.

Working with reclaimed pallet lumber

Reclaimed pallet wood is genuinely good material with genuinely specific quirks. Most disappointing results come from treating it like dimensioned lumber from a merchant.

What to expect from a bundle, and what to do about it.
CharacteristicWhat it meansHow to work with it
Mixed speciesOak next to poplar next to gumDesign for contrast, or sort before cutting
Thickness varies ±3 mmBoards are not dimensionally identicalPlane to the thinnest, or design with the variation
Nail holesPermanent, sometimes with iron stainingFill, or treat as character
Ambient moisture14 – 22% in ColoradoSticker indoors for 2 – 3 weeks before building
Length 40" or 48"No long stock existsDesign within it; jointing long panels will not stay flat
Occasional stencils and HT stampsProvenance marksMost customers consider these a feature
~70% usable yieldRejects, cupping, damageBuy 15% more than you calculate
Acclimatise before you build. Wood at 18% moisture built into furniture that dries to 7% will cup, shrink and open every joint. Two to three weeks stickered indoors is the difference between a piece that lasts and one that comes apart in a year.

Safety, provenance and what we exclude

Pallet wood has a slightly overblown reputation for being hazardous and one genuinely important exclusion. Being precise about it is more useful than being reassuring.

  • HT-stamped wood is safe. Heat treatment is a thermal process that adds nothing to the timber.
  • Unstamped domestic pallets are usually simply untreated. Domestic US freight has no treatment requirement.
  • MB-stamped wood never enters our streams. Methyl bromide fumigation; rejected at the gate.
  • No CCA-treated, creosoted or painted timber in any bundle we sell.
  • No wood from a load with a contamination history. Chemical staining is a rejection, not a discount.
  • Every board passes a metal detector after de-nailing. One missed staple destroys a set of planer knives.
  • Nothing from regulated supply chains gets resold as lumber — food, pharmaceutical and cannabis provenance is not something we can fully document.

What we cannot tell you

We cannot tell you what a specific pallet carried before it reached us. What we can tell you is what the batch's source industry was, and we exclude entire categories rather than guessing at individual units. If a project needs documented provenance, the answer is new timber, and we will say so.

Buying in volume: bundles, pricing and delivery

Reclaimed lumber pricing. Bundle counts are nominal; boards vary.
ProductBundlePriceCoverage / use
Deck boards, long (40")50 boards$78 – $105≈ 90 sq ft of cladding
Deck boards, short (22" – 34")75 boards$62 – $84Crafts, crate sides
Stringers / runners (48")25 pieces$54 – $72Framing, edging
Block componentsBy weight$0.28 / lbSpacers, dunnage, turning
Mixed short stockBy weight$0.16 / lbKindling, smoker wood
Bulk pallet lumberPer pallet load$180 – $260Volume projects
  • Collection from the yard during weekday hours and Saturday mornings. Bring straps.
  • Delivery across the metro from three bundles up, or with any pallet order at no extra freight.
  • Sorting to a tone is available on request for cladding projects — we pull for colour and charge for the time.
  • Planing we do not offer; we sell it de-nailed and rough, which is what most makers want.
  • Samples are free. Take three boards and see what they do in your workshop before you buy ninety.

For projects over about 500 board feet, ask rather than ordering bundles. We can often pull from a specific batch and get you far more consistency than a mixed bundle will give you.

Questions people actually ask

Is pallet wood safe for indoor furniture?
Our reclaimed stock comes from heat-treated or untreated pallets, both of which are safe indoors after cleaning. We do not sell lumber recovered from methyl-bromide-stamped pallets or from any load with a contamination history.
Can I collect small quantities?
Yes. Weekday yard hours, and Saturday mornings for collection. Bring a truck; we do not bag lumber.
How much mulch do I need?
One cubic yard covers about 100 square feet at 3 inches deep. Most landscape beds want 2 to 4 inches.
Do you deliver mulch?
Across the Denver metro, yes, from 4 cubic yards upward. Further afield it depends on whether we already have a route running your way that week.
Can I get reclaimed boards in a consistent colour?
To a degree. We can pull for tone and charge for the sorting time, and a single-batch pull is far more consistent than a mixed bundle. Perfect uniformity is not achievable and is arguably not the point of the material.
Do you deliver small quantities of mulch?
Across the Denver metro from four cubic yards. Below that, collection from the yard is the practical option — we do not bag.
Is the lumber kiln dried?
Some of it has been, at the point the original pallet was heat treated, but do not assume it. Treat every bundle as ambient moisture and acclimatise before building.
Can I buy whole pallets to break down myself?
Yes, and for some projects it is the cheapest route. Cores sell at $2.75 to $5.00 and a 48x40 yields roughly 23 board feet. Bring a nail puller and some patience.
What is the widest board available?
Typically 5.5" — that is the standard deck board width. Anything wider has to be edge-joined, and reclaimed stock does not reliably stay flat in a wide panel.

Let's keep your pallets in the loop

Whether you have 40 broken cores behind the dock or need 4,000 Grade A pallets a month, the conversation starts the same way.